Kappen
Cap Batches
Structured caps in runs of 24 or more with the same logo across every piece
What matters the 270 degree cap system and firm cap backing so fronts stay clean at volume
Solutions for Commercial Business
More Orders Less Overtime
Scale from one head to four with machines built for repeat orders and daily production
Peak Season
Peak season is booked out and my one machine runs until midnight
1,200 SPM
Top stitch speed across the commercial range
4 Heads
Maximum heads on commercial multi head models
270°
Cap system on commercial single heads
6 Hours
Message reply time from the support team
Start With Your Orders
Match the Machine to the Order
Shops rarely run one kind of work. Find the orders that fill your week and see what each one actually demands from the machine
Uniforms
Uniform Logos
Left chest logos repeated across sizes and reorders that come back month after month
What matters the same file and the same setup on every run so reorder number ten matches the first
Large Designs
Jacket Backs
Full back designs and oversized logos that overflow a standard field
What matters field size. One pass with no splitting and no second hooping keeps the design aligned
Patches
Patch Runs
Border heavy patches where edge quality decides whether the batch ships
What matters dense stitch control and backing that holds a clean edge through the whole run
Custom Work
Mixed Small Orders
Names and one off pieces that fill the gaps between batch work
What matters fast changeover. A flexible single head earns more here than raw head count
Not Sure
Mixed Everything
Most growing shops run all five. The capacity guide below turns your weekly volume into a head count
Kapazitätsratgeber
One Head Two Heads or Four
Start with your daily volume and how often the same design repeats. These are planning examples, not promised output. Design size, stitch count and handling time change the result.
| Your Daily Volume | Repeat Pattern | Suggested Setup | Why It Fits |
|---|---|---|---|
| Under 20 pieces | Mostly one offs | One single head | Flexibility beats raw speed when every job differs |
| 20 to 60 pieces | Same logo repeats weekly | Two heads | The same design stitches on two pieces in every run |
| 60 to 150 pieces | Team and uniform contracts | Three to four heads | More heads stitch the same design on more pieces per run. |
| Over 150 pieces | Factory contracts | Industrial HQ range | Four to twelve heads built for contract volume |
Example Run 50 Left Chest Logos
Example assumptions: an 8000 stitch logo at an average of 1000 SPM needs about 8 minutes of stitching. Allow 2 minutes of loading and unloading per piece, with no overlap. Fifty pieces take about 8.3 hours on one head. Two heads need 25 runs of 8 minutes stitching plus 4 minutes handling, or about 5 hours. Stops and your actual setup can change the result.
8 min
Stitch time per piece in this example
8.3 hrs
One head for the full batch of 50
5 hrs
Two heads for the same batch
When to Move From One Head to Two
The signs your order book gives you before the overtime does
Read the guide →How Many Needles Your Shop Needs
Twelve fifteen or twenty needles decided by your color counts not by habit
Read the guide →Preiskalkulation
Price the Job Not the Guess
Every embroidery quote is built from the same five parts. Price all five and the number stops being a guess
Stitch Count+
Hooping Time+
Zubehör+
Quantity+
Rush=
Your Price
Stitch Count
Machine time follows stitch count more than design size. Get the count from the file before you quote not after you stitch
Hooping Time
Every piece gets loaded and unloaded by hand. On small logos the hooping can cost more time than the stitching
Zubehör
Thread backing and needles per piece are small numbers that quietly eat a batch margin when they go uncounted
Quantity
Setup spreads across the run. Fifty pieces carry one setup and one file check while five pieces carry the same work ten times over
Rush
A rush job displaces scheduled work. Charge for the displacement openly instead of absorbing it silently
Machine Time
Your machine hour has a cost even when you own the machine outright. Wear parts and power belong in every quote
Payback uses the same math Machine price divided by the monthly profit the new capacity adds equals the months to break even. Run it with your own order book before you buy and ask us to check the machine side of the numbers
Recommended Machines
Three Machines Three Jobs
One flexible single head one large field single head and one two head for repeat work. Most commercial shops start with one of these three
Sale
FUJA FJ-1501CS Stickmaschine mit 12, 15 oder 20 Nadeln
VerkaufspreisAb
$3,999.00
Normaler Preis
$5,799.00
Grundpreis
Sale
FJ-1501C Einstickkopf-Stickmaschine 12/15 Nadeln 400*600
VerkaufspreisAb
$4,799.00
Normaler Preis
$6,599.00
Grundpreis
Sale
FJ-1502HC Industrielle 12/15 Nadel-Stickmaschine 400*500
VerkaufspreisAb
$7,299.00
Normaler Preis
$8,999.00
Grundpreis
Tools That Save Time
Right Backing Right Hoop Every Run
Consistency at volume is a supplies decision before it is a machine setting. Two tables cover most commercial work
Backing by Fabric
| Fabric | Backing |
|---|---|
| Knit polos and tees | Cut away that stays behind the stitches |
| Woven uniforms and shirts | Tear away for a clean inside finish |
| Kappen | Firm cap backing for structured fronts |
| Towels and fleece | Water soluble topping over the loops |
| Jackets and denim | Heavy cut away for dense designs |
Hoops by Job
| Job | Hoop Choice |
|---|---|
| Left chest logos | Small garment hoops with spares ready |
| Jacket backs | The largest hoop your field allows |
| Kappen | Cap frames on the cap driver |
| Thick bags | Magnetic frames that clamp without screws |
| Sleeves and pockets | Narrow hoops made for tight spaces |
Both tables are starting points for standard work. Test dense or oversized designs on spare fabric before a paid run
Support and Spares
Support That Keeps Orders Moving
A commercial machine earns only while it runs. This is the support structure behind every FUJA commercial model
Fast Response
- Replies within 6 hoursSend your order number and a clear description of the issue
- Photo and video diagnosisSend the problem as a picture or a short clip
Engineer Sessions
- Online engineer guidanceStep by step help on your actual machine
- Setup and trainingFree online training when the machine arrives
Parts That Wear
- Needles and bobbin casesThe parts every shop replaces on a schedule
- Hooks and trimmer bladesConfirm the exact spare list for your model
Warranty Terms
- 1 year machine warrantyCoverage follows the terms for your order
- Ongoing supportContact the team about support and parts for your model
FAQ
Questions Shop Owners Ask
Still weighing the upgrade. Message the team and get a reply within 6 hours
When the same design repeats every week and your single head runs past your working hours to keep up. One off custom work gains little from a second head because both heads stitch the same design
No. Multi head machines run one design on all heads at the same time and that is exactly what makes batch work fast. Keep a single head beside it for one off pieces and names
Build the quote from stitch count hooping time supplies quantity and any rush displacement. The pricing guide on this page walks through each part with the method we recommend
The 15 needle FJ-1501CS ships from our US warehouse when in stock. Estimated delivery takes 5 to 8 days, including dispatch. Other versions and machines ship from China. For available machines from China, the listed price includes DDP door delivery to the lower 48 states. Check stock and any extra delivery services before ordering.
One trained operator may manage a small multi head machine. The help needed depends on the garment, design, hooping time and target output. Time a sample batch before deciding how many people you need.
Send your order number machine model and a photo or short video of the problem. We reply within 6 hours and engineers guide the fix online. Keep common wear parts on hand so small issues never become missed deadlines
